Robot Hemming System Servo Roller Bender

Servo pressure Robot Hemming System

Robot hemming systems was developed in 1991, is an innovative system, with a number of advantages compared with conventional press hem and table top hem construction.
In 2013, previously redesigned the mechanism. Roller pressurization method modifies from the hydraulic to servo control with hem special-purpose controls, servo pressure robot hemming systems are released.

Features of Robot Hemming System

• ・Reduced due to lower costs of private capital investment.
• ・Space-saving and basic construction required for reduced installation location restrictions.
• ・Possible carry in and out of various panels.
• ・From mass production to until small amount multi-product is available for robot with a combination of jigs.
• ・JIG weight is light. So JIG exchange can easily.
• ・Suitable for prototype production, service parts.
• ・Implement a high quality (sinkless, face direct pressure) quality adjustment in robot teaching doesn't require skilled workers.

Features of Servo pressure Robot Hemming System

high speed processing

Robot control pressure at all times, whereas changes in the shape of a panel.
Conventionally, hydraulic pressure system is when the shape change was a reduction in processing speed. The servo pressure system enables processing at a constant speed using a form response, processing speed has been improved.

Disuse of a Turntable

Implementation of fixed servo pressure control can be disuse a turntable.
Be effective for cost cut off system fee and cut down on installation area.

High-performance

Full-featured and fast response is possible. Roller Auto Change (Option), ATC, 2～4 Robots combination, Hybrid JIGs, etc.

Improvement of ability to respond to product shape and material

High quality hemming processing is possible for aluminum and high tensile steel materials also available for complex shapes, various shapes, hemming for inside of sash and center rail covers.

Shape processing is also possible such as a flangeup.

Conventional stamping process flange forming processes with robot ham for being possible.

Corresponds to the major Japanese Robot manufacturers

YASKAWA、NACHi、FANUC

Outline specifications

Name:

Servo Roller Bender Robot Hemming System （S-RHS）

Robot:

YASKAWA Electric Corporation MOTOMAN-MH180/225 DX200 Controller (with RHS Options)
（Also available for MOTOMAN-ES165D/210D　DX100 Controller※Updates are needed）
YASKAWA　MOTOMAN-GP180/225 YRC1000 Control device(with RHS Options)
NACHI-FUJIKOSHI CORP SRA-166 FD11Controller (with RHS Options)
(Also available for TMC-TFD11 Controller)
FANUC Corporation R-2000iC R-30iB Controller (with RHS Options)

Moter:

YASKAWA : A hollow Servo Motor SGAGS-420KA20-YA12 (YASKAWA Electric)
FANUC/NACHi : A hollow Servo Motor KRM-32273 (DENYO KOGYO)

Pressure:

500N(50kgf)～2,500N(250kgf) non-step adjustment (Can be change the middle of processing)

Roller:

φ80~φ14 (Possible to support a design, Double or Triple Roller possible)

Combination:

Possible to combination for 1～4 Robots and jig base 1～4 type.
EX）High-Speed Processing 4 Robots and 1 jig-base
Multiple models with smaller lots 1 Robot and 4 jigs-bases

Option:

Roller desorber (Oil pressure model was a standard)
Auto handring tool desorber(Auto Tool Changer)
Tarnd table with slanting frame(2～4 faces)
JIG changer etc.

OLP

Offline teaching with soft ware bellow.
CENIT FASTSUITE V5（DELMIA V5）、CENIT FASTSUITE edition2、Moto-Sim、ROBOGUIDE、FD on DESK